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  AHIRE MACHINE TOOLS
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Insulating Plates

BILZ vibration isolation (anti-vibration) pad materials are highly developed, designed to solve problems caused in many industrial sectors by vibrations and structure borne noise. Made from a precise combination of nitrile rubber, cork particles and cross linked polyester fibers, these high grade compound materials possesses excellent physical and mechanical properties.

One major advantage of these new compound materials are their resistance to modern cooling lubricants; the mountings can be used in oil sumps without any loss of their physical properties. Particularly worth mentioning are the superb “compression set” values. These are extremely important, for example, if modern machine tools are to be mounted in isolation while ensuring long term geometric position. 8 different types of pads provide the technically optimal solution to almost any vibration problem. The primary aim in the development of these vibration materials was to provide specific solution for a wide range of machinery for e.g. lathes, milling machines and grinding machines, as well as presses and feed press.

 

Resistance to Aging


The service life of these mounting pads is nearly unlimited if the load values are observed. No permanent deformation will result.

 

Resistance to Chemicals

  • Extremely high degree of resistance to conventional oils, grease, acids, etc. Completely resistant to cooling emulsions, thus allowing machine mounting in oil sumps.

  • Synthetic lubricants - Polyalkylenglycols, ester of a carbonic acid, radiator antifreeze

  • Fuels and motor fuels - Petrol (gasoline), diesel, heating fuel, aviation gasoline, special motor fuels

  • Lubricants - Roller and friction bearing greases, gear lubricant greases

  • Fire resistant pressure liquids - Oil in water emulsions, water in oil emulsions, water polymeric solutions

  • Mineral Oils - water mixable anticorrosive oils, sliding belt oils, compressed air oils, lubricants, thermal oils, filter oils, rolling oils, gear lubricant oils for cars, brake fluids and mineral oil basis

  • Purifiers - Chlorinated hydrocarbons, petroleum ether/benzene, cold purifiers, Washing and Rinsing agents, wetting agents, dilute acids, dilute alkaline solutions, salt solution.

 
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Leveling Elements

ange of application: BILZ leveling elements BNS are specially suited for the positioning of presses, automatic stamping machines automatic die casting machines etc.

 

Examples: BNSH 120/50 means: equipped with type 50.

Application: Medium efficiency of isolation. BNSH 120/32 means: equipped with type B32.
Application: For highly effective isolation. In particular used on upper floors.

 
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Precision Leveling Wedges

BILZ Precision Leveling Wedges are manufactured in three different models; free standing (PK Series), bolt-on to the machine (PKA eries), bolt-through to the floor, foundation (PKD Series). This design permits the highest precision leveling range, to within 0.0004" (0.01mm). Our self-locking design prevents creep from the installed position. Large support surfaces provide optimum foundation support and rigidity. Any of the BILZ Isolation materials can be bonded to the and/or bottom of the leveling wedge to provide the required vibration isolation.Machine leveling with Bilz leveling wedges is very fast and efficient, especially when compared to other machine levelers or leveling feet. The full weight of the machine can be applied directly to the leveling wedge and the leveling wedge can be adjusted to level the machine. This allows you to reduce the time needed for rented equipment such as portable cranes and fork lifts. Once the machine is set onto the leveling wedges, initial adjustments of the leveling wedges can be carried out with a torque wrench to assure that equal loading is applied to each leveling wedge. A precision machinist level can then be used to finely adjust each leveling wedge to accurately level themachine to within 0.0004" (0.01mm).

 amt-drilling-machines-manufacturing-tools-nashik-india Precision Leveling Wedge, Series PK (free -standing)  


BILZ Precision Leveling Wedges PK are used where a firm mounting with the machine is not required. The high coefficient of friction of the isolation materials and anti-skid pads keep the machine in place..

 
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Faebi Rubber Air Spring

Rubber air spring for highly effective isolation of machinery and subassemblies against shock and oscillation. The bell shaped component is made of high grade elastomer. The construction allows a highly effective isolation without the disadvantage of excessive horizontal deflection. It is impossible for the element to break down as a result of overloading or a sudden drop in pressure. To reduce vertical dampening, the component is available with additional attenuation, see FAEBI®-HD below. The base plate is equipped with an anti-slip pad so there is no need to anchor the machine to the floor. Note: For outdoor use (e.g. isolation of a roof top air condition unit) the FAEBI® can be supplied in a stainless steel and EPDM elastomer version.

 

 
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Biair Membrane Air Spring

The Air Spring Isolator BiAir® consists of either a steel or cast aluminum body whose air volume is enclosed by a thin-walled, flexible and pressure-resistant rolling diaphragm. The piston is seated on this diaphragm & is pushed into the air volume.

This design causes highly effective vibration isolation. In order to obtain as high a dampening effect as possible, the air space is split into two chambers (load and dampening volume) that are connected by an air tube. The amount of dampening can be easily changed by the adjustable valve located on the outside of the air spring. As the load on the air spring changes, air is forced through the bypass valve creating friction. This friction creates up to an 18% dampening effect. Additional safety valves protect the rolling diaphragm from getting damaged by over inflation.

 
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Ais Active Isolation System

Active vibration isolation system providing control by means of electro-pneumatic in either 3 or 6 Degrees Of Freedom.

 

  • Optimal active vibration isolation performance without any amplification at resonance.

  • Excellent level accuracy (+ 10 microns) in both the vertical and horizontal plane.

  • Minimal deflection and settling time after an acceleration or deceleration of a moving mass within the machine, shorter settling times equals greater machine throughput.

  • Very efficient real time control.

  • PLC, CAN-Bus, one Controller and one High Speed electro-pneumatic servo valve for each degree of freedom.

  • Each Controller consists of a microprocessor & integrated, high resolution sensors for position, air pressure & acceleration.

  • Easy-to-use, intelligent WinSNI-Software for setting up & optimizing the Active vibration isolation system AIS™ and for providing system diagnostics.

  • Two different modes of operation can be selected by simply using a digital I/O. Scanning mode (during sensitive machine operations) and loading mode (during moving mass within the machine).

  • Feed forward signal is not required from the machine controller simplifying setup.

  • No disturbing heat generation, magnetic variations or high electrical power consumption as by electromagnetic actuators and linear motors.

 
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Vibration Insolated Table

Plate: GraniteIsulated tables & platforms - Nashik - India

  • Adjustable feet

  • Torsion proofed, welded steel frame

  • Membrane air-spring insulators BiAir® (vertical natural frequency approx. 2 Hz) between frame and plate

  • Mechanical-pneumatic level control (level accuracy of ± 1/100 mm or ± 1/10 mm)

  • Plate in granite (LTH)

BILZ insulated table LTH is a vibration insulated workplace. Vibration of the surrounding area is insulated by high efficient membrane air springs. The level controller (mechanical-pneumatic valves) will maintain a level accuracy of ± 1/100 mm or ± 1/10 mm automatically even while the loading may change. An air regulator with water trap and air filter is included. 

As standard the insulated table is available in 3 different sizes. We are always pleased to fulfill custom made sizes and colours. The work surface of the table can be delivered in granite (LTH).

 

amt-drilling-machines-manufacturing-tools-nashik-india Product Application  

 

Vibration sensitive measuring and testing machines, laser, scales, optical and electronically as well as medical equipment. The new insulated table LTH is used for all applications where vibrations or load changes may disturb the experiment or machine.

 
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Vitap Vibration Isolated Table Top Platform

VITAP® - Vibration Isolated Table Top Platforms. These lightweight platforms consist of a robust, powder coated metal enclosure with either three or four integrated low natural frequency BILZ rubber air springs FAEBI® or the even lower natural frequency BILZ membrane air springs BiAir®. Platforms are available with or without a leveling system; automatic or manual leveling systems are available. Standard platforms are supplied with a granite top which provides a polished surface with high mass & stiffness.

 

 

amt-drilling-machines-manufacturing-tools-nashik-india Product Application  

 

These platforms are designed for a wide range of applications with loads from 1kg to 150kg. These include visual devices, light microscopes, microscopes with CCD camera, inspection microscopes, small surface and roundness testers, lab and measurement rooms as well as semi clean rooms. They are also well suited for portable use.
 

VITAP®-F
Efficient BILZ - FAEBI® rubber air springs with non-return valve.

VITAP®-FP
Efficient BILZ - FAEBI® rubber air springs, leveling is manually controlled by adjusting the air pressure with three precision air pressure regulators

VITAP® -BM
Effective BILZ - BiAir ® membrane air springs, levelling is automatically controlled (self levelling) by three mechanical-pneumatic level controllers. Automatic reset leveling 
after load change within +/- 0.1mm.

 
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Isolated System For Test Stand
 

Product     Anti vibration Solutions   Bilz   Isolated System for Test Stand

 

In recent years, ever higher requirements of test stands and test systems for the automobile industry have led to the need for improved performance of vibration isolation systems. BILZ air-springs with level control systems are ideally suited for this demanding application.

BILZ services:

  • interpretation and supply of the vibration isolation system

  • supply and installation of cast-iron plates to customer's request

  • installations & commissioning of the vibration isolation system

During the vibration insulation of test stands and aggregates with high dynamic forces additionally a seismic mass is needed.

 
 
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Isolated Machine Foundation

The main purpose of the foundation is to stabilize the machine as well as to increase the moment of inertia. The foundation thus positively influences machine vibration by reducing the amplitude of oscillation. It is wrong, however, to assume that any foundation large enough would eliminate all vibration problems. It is important that as much information as possible be supplied regarding the machine to be isolated, this will include machine size and weights, any dynamic features of its operation, location including ground type, condition where optimal performance is required and a vibration analysis of the machine and site conditions. A correct isolation between machine foundation and the surrounding area will result in trouble free operation. As a result of years of experience we have the necessary experience in this field. At your request we can offer all other related services including measuring of vibrations, planning and construction design. design.

 
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Vibration Measurement And Analysis

We use the most modern measurement equipment (FFT-Analyzer + PC calculation programs). Our decades of experience in the field of vibration technology guarantees technically and economically reliable solutions for your problems.

The first step is to determine the maximum measured vibrations for each of the three vectors x, y and z. The largest of the three values is to be compared to the limit curve graph of the machine.

 
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Amt Machine Mounts

AMT Machine Mounts are especially suited for mounting workshop machinery without being anchored to the ground especially for machines with high vertical and horizontal forces. These ready to install mounts allow immediate commissioning eliminating the need for foundations or grouting. The height adjustment feature allows precise leveling of machinery. These mounts will insulate high frequency vibrations and sound and prevent wandering of machinery due to the large contact area. Also the anti vibration material used has high resistance to acids, alkalis and oils.

Standard AMT Mounts will be Zinc plated but can be provided with powder coating.

 
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Amt Machine Fixators

AMT Machine Fixators is a one stop solution for precise yet cost efficient installation of heavy machinery and equipments.

AMT Machine Fixators are available in two basic designs: bolt-through and bolt-on. The "bolt-through" design has a clearance hole for an anchor bolt to securely anchor machines to the floor or foundation. The "bolt-on" design comes with fasteners and is designed for free-standing installations. The "bolt-on" design also is available with a anti-skid rubber base version for vibration isolation.

AMT Machine Fixators are based on double wedge principle. This involves the use of two wedges to provide leveling, rather than one. Both wedges move towards or away from the loading centre symmetrically. Equalizing these forces around the center results in an absolute rigid and stable anchoring system. As there is equal load distribution through two lifting wedges, the force 
required to raise or lower a machine is halved, resulting in effortless and precision leveling

 
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Amt Neoprene Mounts

AMT Neoprene Mounts allow excellent attenuation of medium to high frequency vibration and noise generated from a wide range of motor driven machines particularly axial and centrifugal fans.

AMT Neoprene Mounts are used to isolate a wide range of equipment and can be bolted to equipment mounting holes with the supplied cap screw and washer. However it is not necessary to bolt these mountings to the floor on most installations. They can be used under flat bases that have no bolt holes in much the same manner as rubber pads.

 
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Amt Cushy Foot Mounts

AMT Cushy Foot Mounts employ the well proven inclined rubber element design to achieve much higher deflections compared to simple rubber in compression devices and therefore superior isolation of low frequency vibration. 

AMT Cushy Foot Mounts consists of two rubber sandwich pieces housed in specially designed robust iron casting. The mountings are protected against oil, physical & mechanical damages. AMT Cushy Foot Mounts give insulation against transverse, vertical and longitudinal stiffness, vibration & reduces transmission of vibrations, structure borne noise & shock from a wide range of rotating and reciprocating machineries. These mounts have very low natural frequencies and possess good lateral stability.

 
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  CONTACT US AT
AHIRE MACHINE TOOLS
ADDRESS : D-1/18, M.i.d.c, Ambad
Ambad, Nashik-422010 (Maharashtra)


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